One of the busiest booths at WonderCon was run by Ultra Sabers. Workers were constantly moving, showing off, and assembling light sabers. A convention with avid fans was definitely the right place to sell a lot of sabers.
I talked with Alex Buckner about how the company started and was rooted in building his kids light sabers that were more durable than the retail ones that were expensive and often broke so easily. Through growing requests from friends, Alex recognized his talent of making light sabers could be turned into a business. One of the main selling points of Ultra Sabers is the fact they are produced with cosplay choreography specifically in mind. Unlike other sabers in the market, you can strike Ultra Sabers together and not worry about lights going out.
As far as unconventional light saber blades goes, Alex noted some common requests include trident blades, curved blades, and very long blades.
If you thought they looked busy at the convention, Ultra Sabers knows how to crank out light sabers. Alex noted that a comic book store once ordered 500 blades.
Although these blades won’t actually disembowel your foes, I was curious about the steps necessary to fly with a light saber. Alex noted after proper disassembly, they can be transported and recognized as a flash light by the TSA.
The journey to a perfect light saber is never ending. When I poked Alex for what the future holds for saber wielding fans, he was tight lipped about details but hinted at advanced components for the next generation of sabers.